14
2023-01
Powder sieving machine introduction
Fine Powder sieving machine Powder sieving machine usually called ultrasonic vibration sieve.In the
daily production process,many fine powder materials are screened,and these fine
powder materials are difficult to screening and the screening output small. For
this reason,Zhenying company has developed an ultra-fine powder vibrating
sieving machine(ultrasonic vibration sieve). Our fine powder sieving machine is completely independently developed,Using
self-developed ultrasonic system,The screening mesh number can reach 625 meshes,
which solves the screening problems of blockage,easy agglomeration,and high
density.Ultrasonic vibrating sieve machine adopts a special ultrasonic grid
structure.The conversion from built-in ultrasound to external ultrasound.The
external ultrasound can be replaced easily and more efficiently.highest
frequency can reach 18Hz.Compared with the ultrasonic systems of international
well-known brands,Our ultrasonic system has little difference in screening
efficiency and service life,but the price is relatively lower. Product name:Ultrasonic Vibration Sieve Screening accuracy:300-625 meshLayers:1-5 layers Powder sieving machine Advantage: 1.Accept customer customization and provide screening solutions 2.Good airtightness,environmental protection and sanitation 3.High safety and easy operation 4.The vibration frequency is adjustable,high screening accuracy,and the
screening accuracy can be increased by 30-100% Ultra-fine powder vibrating sieving machine Application: Chemical industry: washing powder, resin powder, pigment, micro powder,
paint, soda ash, lithium battery, negative electrode material, etc. Abrasive industry: quartz sand, mud, etc. Food industry: sugar, salt, alkali, monosodium glutamate, milk powder, soy
milk, yeast, fruit juice, soy sauce, vinegar, etc. Papermaking industry: coating paint, clay slurry, black and white liquid,
waste liquid, papermaking liquid, waste water recycling. Metallurgical industry: titanium oxide, zinc oxide, electromagnetic
materials, metal powder, electrode powder Powder sieving machine Precautions: 1.Each ultrasonic system includes an ultrasonic vibrating screen power
supply,an aviation connection patch cord,a transducer,and a grid.Please do not
interchange and use the ultrasonic system of other manufacturers to avoid
unnecessary loss. 2.In the case of meeting production requirements,the maximum vibration
amplitude should not exceed 200μm 3.The screen mesh must be tight,otherwise it will affect the ultrasonic
output and vibration effect 4.If the material is conductive,please use an extended ultrasonic aerial
connection cable to isolate the power supply of the ultrasonic vibrating screen
from the screening site to prevent the material from entering the power box and
causing a short circuit. 5.When replacing the screen,scrape off the residual glue on the screen with
a sharp wallpaper knife.Do not use the angle grinder wheel to polish it to
prevent damage to the Ultrasonic System.
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20
2024-11
Factors affecting the service life of the vibrating screen
1.Steel Plate of material of vibrating screen: the same material has
different thickness, and different element content will directly affect the
service life of the equipment; The common materials for vibrating screen are Q235 carbon steel and 304
stainless steel. Take the vibrating screen produced by Zhenying Brand vibrating
machinery as an example: Q235 carbon steel sheet thickness is 3.5-4mm for screen
frame, 6mm for bottom barrel, and thickness of 304 stainless steel sheet for
screen frame. 2.5-3mm, bottom barrel 6mm. Secondly, we mainly use fixed and
well-known stainless steel sheet suppliers - TAISTEEL and POSCO. The actual use
environment also affects the service life of the vibrating screen, such as
environmental problems such as moisture and corrosion. 2. Operation of vibrating screen: The nature of the feeding material, the
environment and the feeding method during the use of the vibrating screen will
also affect the service life of the equipment; The nature of the feeding material: such as the shape of the material,
particle size composition, corrosion, static electricity, etc. Production environment: environment such as the humidity of the air and so
on. For example, the location of Southeast Asian customers must be considered in
the selection of raw materials and equipment operations due to the high humidity
of the environment. 3. Design: Design is the foundation of a piece of equipment. Only good
design techniques and knowledge of related industries can design and produce
good quality equipment; In the industry, Zhenying Machinery has entered the vibrating screen
industry since 1999. It has a history of 20 years, including 3 senior engineers
and 1 set of patented production equipment. It has a leading voice in the
industry and equipment related. In addition to the 300 patents, including 10
innovative patents, it is a well-known high-tech enterprise in Henan Province.
At present, an production line with an annual output of 20,000 sets of automated
production line for vibrating screens is under construction. It is expected to
be completed by the end of July this year. 4. Enterprise strength: The hardware and software strength of an enterprise
determines the quality and service life of the equipment produced; The hardware facilities are the primary factors that our company cares
about. In addition to the purchase of general production equipment, automated
crimping and semi-automatic welding equipment is the first manufacturer in the
industry in 2018. In 2019, it cooperates with the famous universities in
Xinxiang City. The automated robotic welding equipment for the screen frame is
now in production. The use of these devices is undoubtedly the revolutionary
significance of industrial optimization in the vibrating screen processing and
manufacturing industry. Software facilities are also another factor in the development of the
company. In addition to a good corporate culture and all people-oriented
corporate development concepts, we are actively introducing management software
suitable for enterprise development to protect the long-term development of the
company. 5. Related accessories: The vibrating screen accessories are made up of
vibration motor, screen mesh, shock absorbing spring, sealing ring and cleaning
net device. The quality of the accessories also affects the life of the
equipment. The service life of a vibrating screen is affected by many factors.
Users should choose a regular manufacturer during the procurement process to
ensure the use of the equipment and subsequent after-sales. In the process of making the vibrating screen, we must ensure the
uniformity and replaceability of each component to ensure the convenience of the
customer to replace the relevant accessories.
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20
2024-11
Application of Chain Conveyor in Fertilizer Business
As the “food” of grain, chemical fertilizers play an irreplaceable role in
agricultural production, farmers' income and economic development. The
large-scale use of chemical fertilizers has made China a global fertilizer
producer and consumer. However, the effective utilization rate of chemical
fertilizers and the backward production technology are also the severe situation
that we have to face. Adjusting the structure of raw materials, improving energy
conservation and environmental protection, and achieving production automation
have become effective countermeasures to change the status quo. In the production upgrade of the fertilizer industry, the ton bag unpacking
machine produced by ZHENYING Machinery Co., Ltd. provides equipment support for
the fertilizer industry in terms of energy saving, consumption reduction,
emission reduction and cost-saving. In the process of unpacking the fertilizer,
the ton bag unpacking machine hangs the ton bag into the unpacking machine
through the electric hoist, and then breaks the bag through the artificial
unpacking or cutting knife, then drops the fertilizer raw material into the
rinsing bin, and then passes the conveying. Equipment to the next production
equipment. It is understood that the equipment in the fertilizer production
enterprises, effectively reduce the human participation, reduce the cost of the
enterprise, increase the input speed and production speed, and let the
fertilizer raw materials in the closed environment to carry out bag unloading
operations, avoid dust pollution, improve the workshop working environment. With the increase of national environmental inspections,
environmentally-friendly production equipment has become an essential equipment
for fertilizer plants. TZHENYING Tote Bag Unpacking Machine adopts a closed
chassis design. In addition to its own chemical fertilizer raw materials, it is
not suitable for leakage. It also adds dust collector equipment to collect the
dust generated inside the chassis, and finally falls into the silo below to
successfully solve the dust. Pollution problem, this is one of the reasons why
many fertilizer plants choose this ton bag unpacking machine. In addition, China's aging is intensifying, chemical fertilizer workers are
old, difficult to recruit, artificial and other objective problems, as well as
poor workshop environment, hidden dangers, heavy physical labor and other
practical problems, prompting production automation, unpacking automation,
transportation automation It has become the trend of long-term development of
the fertilizer industry, which also brings opportunities for the ton bag
unpacking machine. Due to the fast unpacking speed of the ton bag unpacking machine and the
remarkable effect of airtight and dust-free, most fertilizer plants have begun
to consult and purchase this new unpacking equipment, and it has been rapidly
popularized nationwide, and the development speed is amazing! The charter also
provides assistance for the transformation and upgrading of the fertilizer
industry, guiding the industry to capacity, complementing the board and
improving quality. The ton bag unpacking machine helps the fertilizer industry
to make a qualitative leap in production scale and product quality!
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14
2024-11
Xinxiang Zhenying Machinery Equipment Co., Ltd. has obtained a patent for the assembly tooling of rotary vibrating screen screening components, solving the problem of time-consuming and laborious asse
According to the information of the China National Intellectual Property
Administration, Xinxiang Zhenying Mechanical Equipment Co., Ltd. has obtained a
patent entitled "a kind of assembly tooling for the screening component of the
rotary vibrating screen", with the authorization announcement number of CN
221967899 U and the application date of December 2023. The patent abstract shows that this utility model discloses an assembly
fixture for a rotary vibrating screen screening component, which relates to the
field of mechanical processing technology. The utility model comprises a support
base and an elastic positioning plate. The inner edge of the support base is
clamped with multiple lifting cylinders, and the top of each lifting cylinder is
provided with a support plate. One side of each support plate is provided with
an elastic positioning plate, and one side of each elastic positioning plate is
provided with a positioning cylinder. The top of each elastic positioning plate
is fitted with a rotating roller. This utility model solves the problem of
time-consuming and laborious assembly between multiple outer frames during the
assembly process of the rotary vibrating screen screening component assembly
fixture by setting up a support base and an elastic positioning plate, and the
relatively large size of the outer frames requires repeated rotation and
handling of multiple outer frames during assembly.
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11
2024-11
What are the requirements for installing a swing screen?
Reasonable installation of swing screens can effectively extend the service
life and production efficiency of equipment. So what are the issues to pay
attention to when installing the swing screen? Swing screen manufacturers now
take you to understand: When installing the motor, it should be installed horizontally, and the
surface should be kept flat and smooth. After the motor is installed, its
firmness and reliability should be ensured, and the installation surface should
also be kept smooth and flat, so as to ensure that people can use it more
conveniently and simply. When installing the swing screen, it is necessary to follow the
installation drawings, and the supporting frame needs to be installed
horizontally on the foundation, which should also have sufficient rigidity and
strength to better support the entire load of the swing screen. After installing the equipment, check whether the transportation support
has been removed. The transportation support plays a role in protecting the
screening machine during transportation. If it is not removed, the equipment
will not operate normally, thereby affecting its service life. The manufacturer of the swing screen reminds that maintenance work after
installation is indispensable. After installing the swing screen, it is
necessary to check whether each component of the equipment is normal. Check if
the screen mesh is damaged, and if found, immediately contact the supplier. Install the electric motor and triangular tape. When installing, the
foundation of the motor should be leveled, the level of the motor needs to be
calibrated, the center lines of the grooves corresponding to the two tape wheels
should coincide, and the tension of the triangular tape should be
appropriate. Check the fixing condition of each connecting component of the sieve (such
as sieve plate, exciter, etc.). The sieve should be evenly tensioned to prevent
local vibration. Check the lubrication condition of the transmission part,
whether the wiring of the motor and control box is correct, and manually rotate
the transmission part to check if it is running normally.
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07
2024-11
How to solve the problem of slow discharge of linear vibrating screen?
1. Check whether the screen mesh and the discharge port are level or too
high. Generally, they should be about 5mm higher, and the height of the
discharge port should be designed differently according to the characteristics
of different materials. 2. When the linear vibrating screen or ultrasonic vibrating screen is
working, check whether the screen surface or discharge port is in a horizontal
state, which directly affects the screening effect of the equipment; If it is
not horizontal, it should be adjusted in a timely manner. The vibrating screen
is equipped with supporting feet, and customers can adjust the feet to make the
vibrating screen meet the horizontal requirements and lower it
appropriately. 3. In addition to the above situations, the key point is that the angle of
the upper and lower eccentric blocks of the vibration motor can be adjusted. A
smaller angle allows the material to spread outwards faster, while a larger
angle slows down the outward spread of the material. When changing the angle of
the eccentric block of the vibration motor, it should be adjusted by about 5
degrees. If you have strict requirements for screening accuracy, the angle of
the motor should not be too small, otherwise the material will quickly scatter
outward, which is not conducive to the screening effect. Generally, the
eccentric block angle of the vibration screen is 45 degrees when it leaves the
factory.
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06
2024-11
What are the characteristics of a circular swing screen?
What are the characteristics of a circular swing screen? Circular swing
screens are mainly used for screening fine and ultrafine powders, and are
particularly suitable for materials that are difficult to process. They are also
the most commonly used type of vibrating screen. Zhenying Machinery is a
professional manufacturer of swing screens, and circular swing screens generally
have the following characteristics: 1. Mainly used for soft rock screening, it will not damage the original
structure of the wool particles and is not prone to static electricity. It is
very suitable for screening materials that are flammable, explosive, and prone
to static electricity, and can effectively extend the service life of equipment
components. 2. The circular swing screen imitates the manual screening action and
process. The material moves in a gradually opening spiral motion on the screen
surface, allowing the material to travel a long distance in relative area, and
the screening accuracy can reach 90-95%. 3. Adopting a circular building block assembly structure, assembly and
disassembly are simpler, and the discharge port can rotate 360 degrees
freely. 4. The vertical acceleration value of material particles during the
screening process is low, so the screen mesh is not easily damaged and can
effectively extend its service life. 5. The circular swing screen has advanced anti clogging technology and five
different cleaning methods, which can make the screen holes less prone to
clogging and ensure the continuity of screening.
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05
2024-11
How to maintain and upkeep chemical vibrating screens?
Chemical vibrating screen is a general term for vibrating screens used in
the chemical industry for screening operations. It is a commonly used machine
equipment in the chemical industry. Due to its contact with chemical raw
materials, chemical vibrating screens require daily maintenance and upkeep to
better extend their service life. The maintenance and upkeep of chemical
vibrating screens should pay attention to the following aspects: Firstly, the spring components of the chemical vibrating screen need to be
checked for looseness. If there is looseness, it needs to be tightened with a
wrench to achieve an ideal screening effect. Secondly, the chemical vibrating screen should also be regularly inspected
for any damage to the surface of the screen mesh. If any damage is found, it
should be replaced in a timely manner to avoid poor screening of the
product. Thirdly, we also need to regularly inspect the motor of the chemical
vibrating screen and add butter from the grease nozzle. Finally, it is also important to pay attention to whether the V-shaped ring
of the screening frame of the chemical vibrating screen is damaged. If it is
damaged, it should be repaired in a timely manner to avoid material leakage.
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05
2024-11
What factors determine the price of vibrating screens?
We all know that there are many vibrating screen factories on the market at
present, and the prices are also different. So, what factors cause the
differences in vibrating screen prices? Firstly, the material of the vibrating screen: The vibrating screen is
generally made of Q235 carbon steel and 304 stainless steel, but these two types
of materials also have advantages and disadvantages, mainly due to the thickness
of the plate. The thickness of the plate used by regular vibrating screen
manufacturers is basically 2.0mm, so we need to pay attention when
purchasing. Secondly, production design: Regardless of the type of vibrating screen
equipment, design and manufacturing processes are important. Only by designing a
reasonable product can we save costs for users and improve the overall quality
of the product. In addition, there are related accessories: the core components of the
vibrating screen include a cleaning device, dust prevention device, vibration
spring, vibration motor, etc. The quality of accessories is related to the
accuracy and service life of screening! Therefore, when purchasing vibrating
screens, we should pay extra attention to whether they are accessories produced
by legitimate manufacturers. Finally, there is after-sales service: vibration screen factories with
comprehensive after-sales service generally have higher costs than those without
after-sales service, which to some extent also affects the price of vibration
screens. The above are the main factors that affect the price of vibrating
screens.
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02
2024-11
How does the vibrating screen factory teach you to check the vibrating screen?
We all know that a vibrating screen is a screening machinery that requires
frequent continuous operation. Therefore, in order to ensure the normal
operation of the equipment and a longer service life, daily inspection and
troubleshooting are necessary. Next, we will teach you how to inspect a
vibrating screen. 1. Firstly, the vibrating screen should be promptly cleaned internally
after each use. 2. Carefully check whether the fastening bolts at each joint of the
vibrating screen are loose. If there is any looseness, it needs to be tightened
or replaced in a timely manner to avoid further operation. Vibrating screen factory 3. Check if the wiring from the vibration motor to the switch is worn. If
severe damage is found, replacement is also necessary. 4. In addition, it is necessary to check whether the mesh is tensioned and
whether the mesh surface is damaged. If there is any damage, the mesh should be
replaced in a timely manner. 5. Then check if there are any abnormal sounds or heating conditions in the
motor. If it is abnormal, add lubricating oil or replace the bearings. In
addition, the maintenance of the vibrating screen motor should be done by
skilled technicians with professional knowledge.
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