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Xinxiang Zhenying Mechanical Equipment Co., Ltd.

14 2023-01
Powder sieving machine introduction
Powder sieving machine introduction
  Fine Powder sieving machine  Powder sieving machine usually called ultrasonic vibration sieve.In the daily production process,many fine powder materials are screened,and these fine powder materials are difficult to screening and the screening output small. For this reason,Zhenying company has developed an ultra-fine powder vibrating sieving machine(ultrasonic vibration sieve).  Our fine powder sieving machine is completely independently developed,Using self-developed ultrasonic system,The screening mesh number can reach 625 meshes, which solves the screening problems of blockage,easy agglomeration,and high density.Ultrasonic vibrating sieve machine adopts a special ultrasonic grid structure.The conversion from built-in ultrasound to external ultrasound.The external ultrasound can be replaced easily and more efficiently.highest frequency can reach 18Hz.Compared with the ultrasonic systems of international well-known brands,Our ultrasonic system has little difference in screening efficiency and service life,but the price is relatively lower.  Product name:Ultrasonic Vibration Sieve  Screening accuracy:300-625 meshLayers:1-5 layers  Powder sieving machine Advantage:  1.Accept customer customization and provide screening solutions  2.Good airtightness,environmental protection and sanitation  3.High safety and easy operation  4.The vibration frequency is adjustable,high screening accuracy,and the screening accuracy can be increased by 30-100%  Ultra-fine powder vibrating sieving machine Application:  Chemical industry: washing powder, resin powder, pigment, micro powder, paint, soda ash, lithium battery, negative electrode material, etc.  Abrasive industry: quartz sand, mud, etc.  Food industry: sugar, salt, alkali, monosodium glutamate, milk powder, soy milk, yeast, fruit juice, soy sauce, vinegar, etc.  Papermaking industry: coating paint, clay slurry, black and white liquid, waste liquid, papermaking liquid, waste water recycling.  Metallurgical industry: titanium oxide, zinc oxide, electromagnetic materials, metal powder, electrode powder  Powder sieving machine Precautions:  1.Each ultrasonic system includes an ultrasonic vibrating screen power supply,an aviation connection patch cord,a transducer,and a grid.Please do not interchange and use the ultrasonic system of other manufacturers to avoid unnecessary loss.  2.In the case of meeting production requirements,the maximum vibration amplitude should not exceed 200μm  3.The screen mesh must be tight,otherwise it will affect the ultrasonic output and vibration effect  4.If the material is conductive,please use an extended ultrasonic aerial connection cable to isolate the power supply of the ultrasonic vibrating screen from the screening site to prevent the material from entering the power box and causing a short circuit.  5.When replacing the screen,scrape off the residual glue on the screen with a sharp wallpaper knife.Do not use the angle grinder wheel to polish it to prevent damage to the Ultrasonic System.
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20 2024-11
Factors affecting the service life of the vibrating screen
Factors affecting the service life of the vibrating screen
  1.Steel Plate of material of vibrating screen: the same material has different thickness, and different element content will directly affect the service life of the equipment;  The common materials for vibrating screen are Q235 carbon steel and 304 stainless steel. Take the vibrating screen produced by Zhenying Brand vibrating machinery as an example: Q235 carbon steel sheet thickness is 3.5-4mm for screen frame, 6mm for bottom barrel, and thickness of 304 stainless steel sheet for screen frame. 2.5-3mm, bottom barrel 6mm. Secondly, we mainly use fixed and well-known stainless steel sheet suppliers - TAISTEEL and POSCO. The actual use environment also affects the service life of the vibrating screen, such as environmental problems such as moisture and corrosion.  2. Operation of vibrating screen: The nature of the feeding material, the environment and the feeding method during the use of the vibrating screen will also affect the service life of the equipment;  The nature of the feeding material: such as the shape of the material, particle size composition, corrosion, static electricity, etc.  Production environment: environment such as the humidity of the air and so on. For example, the location of Southeast Asian customers must be considered in the selection of raw materials and equipment operations due to the high humidity of the environment.  3. Design: Design is the foundation of a piece of equipment. Only good design techniques and knowledge of related industries can design and produce good quality equipment;  In the industry, Zhenying Machinery has entered the vibrating screen industry since 1999. It has a history of 20 years, including 3 senior engineers and 1 set of patented production equipment. It has a leading voice in the industry and equipment related. In addition to the 300 patents, including 10 innovative patents, it is a well-known high-tech enterprise in Henan Province. At present, an production line with an annual output of 20,000 sets of automated production line for vibrating screens is under construction. It is expected to be completed by the end of July this year.  4. Enterprise strength: The hardware and software strength of an enterprise determines the quality and service life of the equipment produced;  The hardware facilities are the primary factors that our company cares about. In addition to the purchase of general production equipment, automated crimping and semi-automatic welding equipment is the first manufacturer in the industry in 2018. In 2019, it cooperates with the famous universities in Xinxiang City. The automated robotic welding equipment for the screen frame is now in production. The use of these devices is undoubtedly the revolutionary significance of industrial optimization in the vibrating screen processing and manufacturing industry.  Software facilities are also another factor in the development of the company. In addition to a good corporate culture and all people-oriented corporate development concepts, we are actively introducing management software suitable for enterprise development to protect the long-term development of the company.  5. Related accessories: The vibrating screen accessories are made up of vibration motor, screen mesh, shock absorbing spring, sealing ring and cleaning net device. The quality of the accessories also affects the life of the equipment. The service life of a vibrating screen is affected by many factors. Users should choose a regular manufacturer during the procurement process to ensure the use of the equipment and subsequent after-sales.  In the process of making the vibrating screen, we must ensure the uniformity and replaceability of each component to ensure the convenience of the customer to replace the relevant accessories.
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20 2024-11
Application of Chain Conveyor in Fertilizer Business
Application of Chain Conveyor in Fertilizer Business
  As the “food” of grain, chemical fertilizers play an irreplaceable role in agricultural production, farmers' income and economic development. The large-scale use of chemical fertilizers has made China a global fertilizer producer and consumer. However, the effective utilization rate of chemical fertilizers and the backward production technology are also the severe situation that we have to face. Adjusting the structure of raw materials, improving energy conservation and environmental protection, and achieving production automation have become effective countermeasures to change the status quo.  In the production upgrade of the fertilizer industry, the ton bag unpacking machine produced by ZHENYING Machinery Co., Ltd. provides equipment support for the fertilizer industry in terms of energy saving, consumption reduction, emission reduction and cost-saving. In the process of unpacking the fertilizer, the ton bag unpacking machine hangs the ton bag into the unpacking machine through the electric hoist, and then breaks the bag through the artificial unpacking or cutting knife, then drops the fertilizer raw material into the rinsing bin, and then passes the conveying. Equipment to the next production equipment. It is understood that the equipment in the fertilizer production enterprises, effectively reduce the human participation, reduce the cost of the enterprise, increase the input speed and production speed, and let the fertilizer raw materials in the closed environment to carry out bag unloading operations, avoid dust pollution, improve the workshop working environment.  With the increase of national environmental inspections, environmentally-friendly production equipment has become an essential equipment for fertilizer plants. TZHENYING Tote Bag Unpacking Machine adopts a closed chassis design. In addition to its own chemical fertilizer raw materials, it is not suitable for leakage. It also adds dust collector equipment to collect the dust generated inside the chassis, and finally falls into the silo below to successfully solve the dust. Pollution problem, this is one of the reasons why many fertilizer plants choose this ton bag unpacking machine.  In addition, China's aging is intensifying, chemical fertilizer workers are old, difficult to recruit, artificial and other objective problems, as well as poor workshop environment, hidden dangers, heavy physical labor and other practical problems, prompting production automation, unpacking automation, transportation automation It has become the trend of long-term development of the fertilizer industry, which also brings opportunities for the ton bag unpacking machine.  Due to the fast unpacking speed of the ton bag unpacking machine and the remarkable effect of airtight and dust-free, most fertilizer plants have begun to consult and purchase this new unpacking equipment, and it has been rapidly popularized nationwide, and the development speed is amazing! The charter also provides assistance for the transformation and upgrading of the fertilizer industry, guiding the industry to capacity, complementing the board and improving quality. The ton bag unpacking machine helps the fertilizer industry to make a qualitative leap in production scale and product quality!
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14 2024-11
Xinxiang Zhenying Machinery Equipment Co., Ltd. has obtained a patent for the assembly tooling of rotary vibrating screen screening components, solving the problem of time-consuming and laborious asse
Xinxiang Zhenying Machinery Equipment Co., Ltd. has obtained a patent for the assembly tooling of rotary vibrating screen screening components, solving the problem of time-consuming and laborious asse
  According to the information of the China National Intellectual Property Administration, Xinxiang Zhenying Mechanical Equipment Co., Ltd. has obtained a patent entitled "a kind of assembly tooling for the screening component of the rotary vibrating screen", with the authorization announcement number of CN 221967899 U and the application date of December 2023.  The patent abstract shows that this utility model discloses an assembly fixture for a rotary vibrating screen screening component, which relates to the field of mechanical processing technology. The utility model comprises a support base and an elastic positioning plate. The inner edge of the support base is clamped with multiple lifting cylinders, and the top of each lifting cylinder is provided with a support plate. One side of each support plate is provided with an elastic positioning plate, and one side of each elastic positioning plate is provided with a positioning cylinder. The top of each elastic positioning plate is fitted with a rotating roller. This utility model solves the problem of time-consuming and laborious assembly between multiple outer frames during the assembly process of the rotary vibrating screen screening component assembly fixture by setting up a support base and an elastic positioning plate, and the relatively large size of the outer frames requires repeated rotation and handling of multiple outer frames during assembly.
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11 2024-11
What are the requirements for installing a swing screen?
What are the requirements for installing a swing screen?
  Reasonable installation of swing screens can effectively extend the service life and production efficiency of equipment. So what are the issues to pay attention to when installing the swing screen? Swing screen manufacturers now take you to understand:  When installing the motor, it should be installed horizontally, and the surface should be kept flat and smooth. After the motor is installed, its firmness and reliability should be ensured, and the installation surface should also be kept smooth and flat, so as to ensure that people can use it more conveniently and simply.  When installing the swing screen, it is necessary to follow the installation drawings, and the supporting frame needs to be installed horizontally on the foundation, which should also have sufficient rigidity and strength to better support the entire load of the swing screen.  After installing the equipment, check whether the transportation support has been removed. The transportation support plays a role in protecting the screening machine during transportation. If it is not removed, the equipment will not operate normally, thereby affecting its service life.  The manufacturer of the swing screen reminds that maintenance work after installation is indispensable. After installing the swing screen, it is necessary to check whether each component of the equipment is normal. Check if the screen mesh is damaged, and if found, immediately contact the supplier.  Install the electric motor and triangular tape. When installing, the foundation of the motor should be leveled, the level of the motor needs to be calibrated, the center lines of the grooves corresponding to the two tape wheels should coincide, and the tension of the triangular tape should be appropriate.  Check the fixing condition of each connecting component of the sieve (such as sieve plate, exciter, etc.). The sieve should be evenly tensioned to prevent local vibration. Check the lubrication condition of the transmission part, whether the wiring of the motor and control box is correct, and manually rotate the transmission part to check if it is running normally.
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07 2024-11
How to solve the problem of slow discharge of linear vibrating screen?
How to solve the problem of slow discharge of linear vibrating screen?
  1. Check whether the screen mesh and the discharge port are level or too high. Generally, they should be about 5mm higher, and the height of the discharge port should be designed differently according to the characteristics of different materials.  2. When the linear vibrating screen or ultrasonic vibrating screen is working, check whether the screen surface or discharge port is in a horizontal state, which directly affects the screening effect of the equipment; If it is not horizontal, it should be adjusted in a timely manner. The vibrating screen is equipped with supporting feet, and customers can adjust the feet to make the vibrating screen meet the horizontal requirements and lower it appropriately.  3. In addition to the above situations, the key point is that the angle of the upper and lower eccentric blocks of the vibration motor can be adjusted. A smaller angle allows the material to spread outwards faster, while a larger angle slows down the outward spread of the material. When changing the angle of the eccentric block of the vibration motor, it should be adjusted by about 5 degrees. If you have strict requirements for screening accuracy, the angle of the motor should not be too small, otherwise the material will quickly scatter outward, which is not conducive to the screening effect. Generally, the eccentric block angle of the vibration screen is 45 degrees when it leaves the factory.
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06 2024-11
What are the characteristics of a circular swing screen?
What are the characteristics of a circular swing screen?
  What are the characteristics of a circular swing screen? Circular swing screens are mainly used for screening fine and ultrafine powders, and are particularly suitable for materials that are difficult to process. They are also the most commonly used type of vibrating screen. Zhenying Machinery is a professional manufacturer of swing screens, and circular swing screens generally have the following characteristics:  1. Mainly used for soft rock screening, it will not damage the original structure of the wool particles and is not prone to static electricity. It is very suitable for screening materials that are flammable, explosive, and prone to static electricity, and can effectively extend the service life of equipment components.  2. The circular swing screen imitates the manual screening action and process. The material moves in a gradually opening spiral motion on the screen surface, allowing the material to travel a long distance in relative area, and the screening accuracy can reach 90-95%.  3. Adopting a circular building block assembly structure, assembly and disassembly are simpler, and the discharge port can rotate 360 degrees freely.  4. The vertical acceleration value of material particles during the screening process is low, so the screen mesh is not easily damaged and can effectively extend its service life.  5. The circular swing screen has advanced anti clogging technology and five different cleaning methods, which can make the screen holes less prone to clogging and ensure the continuity of screening.
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05 2024-11
What factors determine the price of vibrating screens?
What factors determine the price of vibrating screens?
  We all know that there are many vibrating screen factories on the market at present, and the prices are also different. So, what factors cause the differences in vibrating screen prices?  Firstly, the material of the vibrating screen: The vibrating screen is generally made of Q235 carbon steel and 304 stainless steel, but these two types of materials also have advantages and disadvantages, mainly due to the thickness of the plate. The thickness of the plate used by regular vibrating screen manufacturers is basically 2.0mm, so we need to pay attention when purchasing.  Secondly, production design: Regardless of the type of vibrating screen equipment, design and manufacturing processes are important. Only by designing a reasonable product can we save costs for users and improve the overall quality of the product.  In addition, there are related accessories: the core components of the vibrating screen include a cleaning device, dust prevention device, vibration spring, vibration motor, etc. The quality of accessories is related to the accuracy and service life of screening! Therefore, when purchasing vibrating screens, we should pay extra attention to whether they are accessories produced by legitimate manufacturers.  Finally, there is after-sales service: vibration screen factories with comprehensive after-sales service generally have higher costs than those without after-sales service, which to some extent also affects the price of vibration screens. The above are the main factors that affect the price of vibrating screens.
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